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Home   >   Machinery International Corp   >   October 18 2017


0C3865 COMPLETE PLANTS
COPPER FACILITY FOR THE PRODUCTION OF STRIP PRODUCTS (13195) Ref: 13195

COPPER FACILITY FOR THE PRODUCTION OF STRIP PRODUCTS (13195)
           
           

          
          MACHINE 13195
          
          COMPLETE COPPER STRIP FACILITY AVAILABLE FOR SALE
          
          1.(Melting & Casting)
          
          Horizontal Continuous Casting Line_Specification
          
          --Elevating Machine
          
          Make : CYRUS(Germany)
          
          Type : 2000
          Elevating Height : Max. 7,500 mm
          Elevating Capacity : Max. 2,500kg
          
          --Batching Machine
          
          Make : CYRUS(Germany)
          
          Type : CK 600 X 3750
          Travelling Speed : 0.2m/sec.
          Swivel Radius : 125
          Additional Load : Max. 2,300kg
          
          --Melting Furnace
          
          Make : ABB(Switzerland)
          
          Type : ITMK 4000
          Melting Performance : 2,600kg/hr
          Nominal Crucible Capacity : 2,300kg
          Twin Power Design : 1,200kW/250Hz
          Reduced Power Mode : 1,000kW/250Hz
          
          Transportation Device
          
          Make : KREIMA(Germany)
          Device Length : 4,500mm
          Device Width : 520mm
          Heating Capacity : 240kW
          
          --Casting Furnace
          
          Make : WERTLI(Switzerland)
          
          Type : KEO 4
          Furnace Capacity : 4,400kg
          Useful Capacity : 1,800kg
          Connected Power : 375kVA
          Nominal Power : 230 ~ 250kW  
          
          --Secondary Cooling
          
          Make : WERTLI(Switzerland)
          
          Strip Thickness : Max. 20mm
          Strip Width : Max. 450mm
          
          --Pulling Machine
          
          Make : WERTLI(Switzerland)
          
          Type : R1100-5
          Strip Thickness : Max. 20mm
          Strip Width : Max. 1,000mm
          Pulling Speed : 0 ~ 80mm/sec.
          Pulling Force : 49kN
          Pulling Stroke : 0.2mm Min., 100mm Max. P
          Accuracy :  0.1mm
          
          Milling Machine
          
          Make : WERTLI(Switzerland)
          
          Type : WFM 1050
          Strip Thickness : Max. 20mm
          Strip Width : Max. 1,000mm
          Cutter Diameter : 203mm
          Cutter Length : 1,072mm
          Milling Depth : 0.5 ~ 1.0mm
          Drive Power : 37kW
          Milling Speed : 145mm/min.
          Feed Drive : 1.54kW
          Feed Speed : 80 ~ 300mm/min.
          
          --Vacuum Extraction
          
          Make : SCHEUCH(Germany)
          Capacity : 18,000m3/hr
          
          --Travelling Plate Shear
          
          Make : WERTLI(Switzerland)
          
          Type : DBSM 500
          Strip Thickness : Max. 20mm
          Strip Width : Max. 450mm
          Shearing Force : 500kN
          Material Strength : Max. 340N/mm2
          Shearing Angle : 0 ~ 10
          Travelling Length : Max. 300mm
          Shearing Speed : 15 sec.
          
          --Synchronized Coiler
          
          Make : WERTLI(Switzerland)
          
          Type : BEM 500
          Coil Weight : Max. 4,500kg
          Coil Width : Max. 500mm
          Coil Out-diameter : Max. 1,600mm
          Coil In-diameter : Max. 700mm
          
          2. (4-Hi Rough rolling mil)
          
          Maker:MANNESMANN DEMAG (Germany)
          
          Year of Manufacturing: 1987
          Material to be rolled:Copper and Copper Alloy
          Strip Width:275 ~ 450mm
          Initial Thickness:Max. 15mm
          Final Thickness:Normal 3.5mm / Min. 1.5mm
          Coil Weight :400 ~ 1,500kg
          Coil OD:1,000 ~ 1,700mm
          Coil ID:Tension Reel : 600mm, Haspel : 800mm
          Back Up Roll Dia. :600mm
          Work Roll Dia.:330mm
          Barrel Length:520mm
          Rolling Force:500 ~ 5,000kN
          Rolling Speed:0 ~ 40/80m/min.
          Main Drive: DC Motor 340kW, 0 ~ 800/1,600/1,750rpm
          
          
          3. (4-Hi reversing Finishing rolling mill)
          
          Make:KOBE (Japan)
          
          Year of Manufacturing:1987
          Material to be rolled:Copper and Copper Alloy
          Thickness:Max. 3.5mm
          Width:260 ~ 435mm (min 250mm)
          ID:400mm W/O Attachment
          500mm C/W Attachment
          OD:800 ~ 1,450mm
          Weight:Max. 4,000kg
          Finished Coil:Thickness : 0.10mm
          ID : 400mm ( Pay Off Reed 400 , 500)
          OD : 800 ~ 1,450mm
          Work Roll:180(D)*520(L)
          Back Up Roll:510(D)*500(L)
          Rolling Force:Max. 300 ton
          Screw Down Speed:Max. 3mm/sec.
          Rolling Speed:150/450 mpm
          Threading Speed: 20 mpm
          Drive Motor:DC 450kW / 0~500/1,500rpm
          
          4.( Bell furnace)
          
          Make:EBNER
          
          Year of Manufacturing:1987
          Charging Measurement Diameter : 1,400mm
          Height : 2,500mm
          Max. Temperature:750C
          Inside Furnace Bell
          Max. Charge per Base: 24tons
          Net Throughput Capcity:1.9tons/hr
          Work to be annealed Copper and Copper Alloy
          Coil ID : 400 ~ 800mm
          Coil Width :275 ~ 450mm
          Max. Coil Weight :4tons
          Gross Charge:24tons
          Net Throughput:1.9tons/hr
          Soaking Temp.:480C
          Hot Spot Temp.: Below 100C at end of cooling
          Atmosphere System Capacity : 50m3/hr
          Operating Pressure : 0.3bar
          Delivery Pressure : 80mbar
          Hydrogen : 0 ~ 100% (Gas Mixer)
          Trace Oxygen : < 1ppm
          Nitrogen : Balance
          Dew Point : -70C
          
          5.( Level & Shearing machine)
          
          Make:SONODA(Japan)
          
          Year of Manufacturing: 1997
          Material to be slitted: Brass
          Strip Thickness: 0.4 ~ 4.5mm
          Coil Width: 110 ~ 450mm
          Coil ID:400mm
          Coil OD:1,500mm
          Coil Weight :5,000kg
          Shearing Length: 250 ~ 1500mm
          Shearing Tolerance: 0.3mm/1,000mm
          Diagonal Tolerance: 0.5mm Against 1,000mm
          Line Speed :8~40m/min.
          Threading :Speed 15m/min.
          No. of Cuts:50 Cuts Max.
          
          6.( Bright annealing furnace)
          
          --Pay-off Reel No.1
          
          Make : Daejin (Korea)
          
          Type : 4 Segment, Wedge
          Drum Size : 380 ~ 508mm(OD), 600mm(L)
          Motor : AC Geared Motor
          Back Tension : Powder Break
          Snubber Roll : 100mm(OD), 350mm(L)
          
          --Pay-off Reel No.2
          
          Make : Daejin (Korea)
          
          Type : 4 Segment, Wedge
          Drum Size : 380 ~ 508mm(OD), 600mm(L)
          Motor : AC Geared Motor
          Back Tension : Powder Break
          Snubber Roll : 100mm(OD), 350mm(L)
          Deflector Roll:Roll Size : 200mm(OD), 600mm(L)
          spot Welder:Power : 220V*3O*2kVA
          Current : 0.5 ~ 80A
          
          --Bridle Roll No.1
          
          Type : DC Motor
          Roll Size : 400mm(OD), 600mm(L)
          Deflector Roll : 300mm(OD), 600mm(L)
          CPC Type : 90 Wrap End Pivot
          Roll Size : 300mm(OD), 600mm(L)
          
          --Bridle Roll No.2
          
          Type : DC Motor
          Roll Size : 400mm(OD), 600mm(L)
          Pinch Roll Deflector Roll : 300mm(OD), 600mm(L)
          Motor : AC Geared Motor
          Touch Roll : 160mm(OD), 600mm(L)
          Tension Reel Drum size : 380 ~ 400mm(OD), 550mm(L)
          Motor : DC Motor
          
          --Coil Car Coil Weight : Max. 4,000kg
          
          --Furnace Thickness : 0.1 ~ 0.8mm
          Width : Max. 450mm
          Coil ID : 400 ~ 508mm
          Coil OD : Max. 1,200mm
          Coil Weight : Max. 4,000kg
          Line Speed : Max. 20m/min.
          Temperature : 400 ~ 750C
          
          7.(Slitter machine)
          
          Make:SONODA(Japan)
          
          Year of Manufacturing: 1995
          Material to be slitted:Brass Brass
          Strip Thickness 0.15 ~ 2.6mm
          Coil Width: 280 ~ 450mm
          Coil ID:400mm
          Coil OD:1,500mm
          Coil Weight :4,500kg
          Recoil ID: 200mm, 250mm, 300mm, 400mm, 440mm 200mm, 300mm, 400mm, 500mm
          Recoil OD 1,100mm Max. 1,100mm Max.
          Recoil Weight:2,000kg
          Threading Speed :15m/min.
          Line Speed: 100m/min. Max.
          Slitting Method Drive Cut : 0.15 ~ 1.6mm(T)
          Pull Cut : 1.2 ~ 2.6mm(T)
          No. of Slits 20 Slits at 1mm(T)
          12 Slits at 2.6mm(T) 10 Slits at 1.6mm(T)
          18 Slits 1mm(T) ,20 Slits 0.6mm(T), 34 Slits 0.2mm(T)
          Min. Width of 11mm at 5mm(T) Cutter
          Slitted Strip 9mm at 3mm(T) Cutter
          
          
          8.(12-Hi cold rolling mill)
          
          Make:SUNDWIG(Germany)
          
          Year of Manufacturing: 1973
          Material to be rolled:Phosphor Bronze
          Thickness: Initial : Max 2.0mm, Final : Min 0.05mm
          Width:Max 200mm
          ID:400mm
          OD:Max 1,000mm
          Weight:Max 1,000kg
          Finished Coil:Thickness : 0.10mm
          ID : 400mm ( Pay Off Reed 400 , 500  )
          OD : 800 ~ 1,450mm
          Type: 12 High Reversing , Screw down System
          Work Roll: 32 ~ 42 
          Intermediate Roll 185 
          Back Up Roll:260 
          Rolling Force:Max. 60 Ton
          Rolling Speed:100/250 mpm
          Strip tension:500~3000kg at 165mpm
          200~2000kg at 250mpm
          60~600kg at 250mpm
          Drive Motor:Main Motor : 160kw, 500/1250rpm Tension Reel Motor : 90kw,
          
          500/1250rpm
          
          9.(Degreasing line)
          
          Make:Daejin (Korea)
          Year of Manufacturing: 2015
          Material:Copper and Copper Alloy
          Coil Thickness:0.1 ~ 2.0mm
          Coil Width: 200 ~ 450mm
          Coil ID:400/508mm
          Coil OD:Max 1,250mm
          Coil Weight :Max. 4,000kg
          Line Speed: Max 50mpm
          Inspection System:USA Cognex (year2014)
          Alkali Spray Chamber Type : Spray
          Chamber Size : 1,200mm(W), 1,200mm(L)
          Cold Rinse Chamber:Type : Spray
          Chamber Size : 1,190mm(W), 2,100mm(L)
          Buffer:1set(2ea)
          Flap type Buffer ( 400  x 550L )
          Line Tension
          Pay Off : Unit Tension 1.3~1.8kg/mm2
          Tension Reel : Unit Tension 2.0~3.0kg/mm2
          
          
          10.( Cathod shearing machine)
          
          Make:YS TEC (Korea)
          Year of Manufacturing: 2012
          Material:Copper and Copper Alloy
          Lifting:Vaccum & hoist
          Entry conv' :1700mm,
          1st Shearing:50Ton
          1st Exit conv':2100mm,
          Divert:air Cyd' St 25mm
          2nd Entry conv": 1500mm,
          2nd Shearing:50Ton
          
          
          11.(Balling machine)
          
          Make:Honkong
          
          Year of Manufacture:1987
          Type Hydraulic press type
          Size of baling trough : 1670mm(Lx) 950mm( W) x 550mrn(H)
          Compression force:70 tons
          Size of Longitudinal directional presser:
          960mm(L) x 550mm(H) x 250(T)
          Horizontal directional presser by 2 pcs hydraulic cylinders
          150 dia x 1130 mmst
          Compression force:70 tons
          Size of Horizontal directional presser:
          440mm(W) x 550mm(H) x 200mm(T)
          Side gate movement by hydraulic cylinders
          75 dia x 500mmst
          Compression force:25 tons
          Size of side gate: 550mm(L) x 550mm(H) x 80(T)
          Size of cover plate:1700mn(L) x 960mm(W)
          
          12.(Milling machine)
          
          --Uncoiler
          
          Make : Daejin (Korea)
          
          Type : Steel Plate Welding
          Drum Type : Over-hung Link
          Drum Dimension : 480 ~ 510mm(OD), 600mm(L)
          
          --Coil Opener
          
          Make : Daejin (Korea)
          
          Type : Front Tip Attached Guide Roll
          Piller : Up-down, Forwarding, Backwarding
          Threading Roll Type : Down Pressing
          Driving : AC Geared Motor
          
          --Leveller
          
          Make : Daejin (Korea)
          
          Type : 5 Roller Leveller with Pinch Roll
          Pinch Roll : 165mm(OD), 600mm(L)
          Leveller Roll : 165mm(OD), 600mm(L)
          
            Temporary Specifications Subject to Revisions
          
          **PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE**
          
          **ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**
          
          
          

Machinery International Corp
20 Commerce Dr North Branford CT 06471-1250
Tel: 203-484-0400 Fax: 203-484-4499
Email (Request Quote): sales@machyintl.com
Web: www.machyintl.com



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