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Home   >   Machinery International Corp   >   October 18 2017


0C3865 COMPLETE PLANTS
HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13190) Ref: 13190

          
          MACHINE# 13190
          
          SPECIFICATIONS:
          
          PURPOSE: TO MELT ZINC, CAST IT INTO STRIP, ROLL IT DOWN TO FINISH GAUGE, COIL,
          
          AND CREATE CALOTS.
           
          APPLICATION: TO PRODUCE ZINC CALOTS AND COMPONENTS IN ZINC CHLORIDE BATTERIES,
          
          BUT CAN BE USED FOR MANY OTHER ZINC APPLICATIONS INCLUDING CASTING ZINC SLABS
          
          FOR ELECTROPLATING OF 250mm (10") x 300mm (12") x 25mm (1") OR CASTING
          
          ALUMINUM STRIP/SLUGS.
          
          THE LINE CONSIST OF:
          
            MELTING FURNACE:
            MANUFACTURER:      SRC ALUMINUM LTD. TURKEY
            TYPE:              STATIONARY REVERBERATORY FURNACE (NATURAL GAS), NEW 2015
          
            CAPACITY:          17 TONS for Aluminum, 45 TONS for zinc
            QUANTITY:          1 Recuperative supply hot air N/G Burners
            BURNERS CAPACITY:  2 x 1.500 kW/h = 3.000 kW/h, 2.580.000 kCal./h
            POWER SUPPLY:      380 VOLTS, 3 PH., 50 HZ
            * FOR PRODUCTION CAPACITY TABLES GO TO END OF THIS QUOTE.
            MELT RATE:         3.800 KG/HR. (8,380 Lb./Hr.)
          
          CASTING MACHINE:
            MANUFACTURER:                      HAZELETT CORP. (U.S.A.)
            TYPE:                              TWIN BELT CONTINUOUS
            THICKNESS RANGE:                   9.5mm - 50mm (0.375" - 2")
            MAXIMUM WIDTH:                     305mm (12")
            WIDTH AT START-UP:                 285mm (11.2") MAX.
            WIDTH FOR MAJORITY OF PRODUCTION:  285mm (11.2")
            BELT WIDTH:                        508mm (20")
            CASTING SPEED RANGE:               2.69/13.46m/Min. (8.8/44 FPM)
            CASTING SPEED FOR MAJORITY OF PRODUCTION: 6.78m/Min. (22 FPM)
            CASTER DRIVE MOTOR POWER:          1.36/7.46 kW
            MIN./MAX. RPM:                     400/2200 RPM
            OVERALL GEAR RATIO:                313.05:1
            MAXIMUM PRODUCTION:                10,900 KG/HR. (24,000 LB./HR.)
            CASTER COOLING WATER FLOW
             RATED AT MANIFOLD:                5680 L/Min. @ 2.46 BARS
            COOLING REQUIREMENTS:              453,000 K CAL/HR.
            APPROX. POWER EACH MAIN PUMP:      55 kW @ 1440 RPM
            TYPICAL SIZE PRODUCED:             12.7mm (1/2") THICK x 305mm (12") WIDE
           
           HOT ROLLING MILL 1:
            MANUFACTURER:                      WELLMAN ENGINEERING (U.K.) LTD.
            TYPE:                              2-HI HOT MILL
            ROLLS:                             WATER COOLED W/RECIRCULATION SYSTEM
            SCREWDOWNS:                        MOTORIZED
            TYPICAL ZINC REDUCTION:            12.7mm - 6mm (1/2" - 0.236")
            ROLL DIAMETER:                     435mm (17") MAXIMUM
            ROLL FACE LENGTH:                  425mm (16 3/4")
            MILL SPEED:                        27.5 M/Min. (90 FPM)
            ROLL LOADING CAPACITY:             300 TONS MAXIMUM
            SCREWDOWN, 2 MOTORS EACH:          6.7/8.5 KW @ 1410/2850 RPM
            MAXIMUM ROLL GAP:                  34mm (435 ROLLS) (1.34")
            SCREWDOWN ADJUSTMENT SPEED:        4.8mm/Min. (0.19 IPM) MINIMUM
                                               9.69mm/Min. (0.38 IPM) MAXIMUM
            ROLLING TEMPERATURE INCOMING:      200-250 DEG. C (391-482 DEG. F)
          
            MATERIAL SECTION:                  285mm (11.2") x 12.7mm (1/2") THICK
                                               TYPICAL ZINC
            MATERIAL REDUCTION:                12.7mm (1/2") x 6mm (0.236") THICK
                                               TYPICAL
            OTHER RELEVANT DATA:
             D.C. DRIVE MOTOR:                 0/100/200 KW
                                               0/800/1600 RPM
            DRIVE GEARBOX RATIO:               79.6:1 REDUCTION
           
           HOT ROLLING MILL 1 RECOILER:
            CAPACITY:                          1500 KG (3300 LBS.)
            DRIVE:                             35 kW DC VARIABLE SPEED
            SPEED RANGE:                       0-55m/Min. (0-180 FPM)
            COIL CAR
            COIL PUSHOFF:                      HYDRAULIC
          
          HOT/COLD ROLLING MILL 2:
            MANUFACTURER:                      WELLMAN ENGINEERING (U.K.) LTD.
            TYPE:                              2-HI HOT/COLD MILL
            SCREWDOWNS:                        MOTORIZED
            MATERIAL:                          99.99% COMMERCIALLY PURE CAST ZINC
            ROLL DIAMETER:                     435mm (17")
            ROLL FACE LENGTH:                  425mm (16 3/4")
            SCREWDOWN MOTORS (2):              6.7/8.5 KW @ 1410/2850 RPM
            MAXIMUM ROLL GAP:                  34mm (435 ROLLS) (1.34")
            SCREWDOWN ADJUSTMENT SPEED:        4.8mm/Min. (0.189 IPM) MINIMUM
                                               9.69mm/Min. (0.3815 IPM) MAXIMUM
           HOT ROLLING INFO:                   
            MATERIAL TEMPERATURE INCOMING:     200-250 DEG. C (391-482 DEG. F)
            MATERIAL SECTION:                  285mm (11.2") x 6mm (0.24") TYPICAL
            MATERIAL REDUCTION:                6mm (0.24") x 3mm (0.12")
          
           COLD ROLLING INFO:
            MATERIAL TEMPERATURE INCOMING:     20 DEG. C (68 DEG. F)
            MATERIAL SECTION:                  285mm (11.2") x 3mm (0.12") TYPICAL
            MATERIAL REDUCTION:                3mm (0.12") x 0.45mm (0.018")
                                               (IN 4 PASSES)
            OTHER RELEVANT DATA:
             D.C. DRIVE MOTOR:                 0/500/500 KW
                                               0/850/1600 RPM
            DRIVE GEARBOX RATIO:               8.3:1 REDUCTION
            TYPICAL STRIP WIDTH:               285mm (11.2")
            TYPICAL ZINC REDUCTION (HOT):      6mm - 3mm (.240"- .120")
            TYPICAL ZINC REDUCTION (COLD):     3mm - 0.45mm (.120"- .017") IN 4 PASSES
            ROLLS:                             WATER COOLED
          
           PAYOFF REEL:
            MANDREL DIAMETER EXPANDED:         610mm (24")
            MANDREL DIAMETER COLLAPSED:        535mm (21")
            CARRYING CAPACITY:                 1500 KG (3300 LBS.) MAXIMUM
            COIL OUTSIDE DIAMETER:             1250mm (49") MAXIMUM
            COLD ROLLING LINE SPEED:           190 M/Min. (624 FPM)
            PAYOFF (RPM):                      49 RPM (MIN.) 1250mm (49")
                                               99 RPM (MAX.) 610mm (24")
            OTHER RELEVANT DATA:
             D.C. DRIVE MOTOR:                 0/20/20 KW
                                               0/640/1600 RPM
            GEARBOX RATIO:                     14.5:1 REDUCTION
                                               14.5 REDUCTION
          
           MILL EQUIPPED WITH TWO RECOILERS w/BELT WRAPPERS:
            TYPE:                              EXPANDING MANDREL
            MANDREL SIZE EXPANDED:             610mm (24")
            MANDREL SIZE COLLAPSED:            585mm (23")
            CARRYING CAPACITY MAXIMUM:         1500 KG (3307 LBS.)
            COIL OUTSIDE DIAMETER:             1250mm (49")
          
           HOT ROLLING:
            LINE SPEED:                        55 M/Min. (180 FPM)
            MANDREL SPEED:                     14-28 RPM
            COIL DIAMETER:                     1250mm (49") - 610mm (24")
          
           COLD ROLLING:
            LINE SPEED:                        250 M/Min. (820 FPM)
            MANDREL SPEED:                     64-130 RPM
            COIL DIAMETER:                     1250mm (49") - 610mm (24")
          
            OTHER RELEVANT DATA:
             D.C. DRIVE MOTOR:                 0/35/35 KW
                                               0/640/1600 RPM
             DRIVE GEARBOX RATIO:              52:1 HOT ROLLING
                                               11.48:1 COLD ROLLING
            COIL PUSHOFF:                      HYDRAULIC
            BELT WRAPPER
            COIL CAR
           
           FUME EXHAUST SYSTEM
           
           COIL EXTRACTION SYSTEM:
            TYPE:                              WALKING BEAM
            CAPACITY:                          21 COILS
            WEIGHT PER COIL:                   1500 KG (3300 LBS.)
            COIL O.D.:                         1250mm (49")
            COIL WIDTH:                        300mm (11.8")
           
           JIB CRANE 1:
            CAPACITY:                          2 TON
            HOIST SWIVEL:                      3000mm (118")
            MAXIMUM LIFT ABOVE FLOOR:          2900mm (114")
           
           JIB CRANE 2:
            MANUFACTURER:                      PELLOBY
            CAPACITY:                          3.2 TON
            HOIST SWIVEL:                      6400mm (251")
            MAXIMUM LIFT ABOVE FLOOR:          3200mm (126")
            ELECTRICS:                         380 VOLT
           
           HYDRAULIC UNIT:                     82 - 110 BAR PRESSURE
           
           CALOT BLANKING PRESS 1:
            MANUFACTURER:                      RHODES (U.K.) LTD.
            TYPE:                              DOUBLE SIDED, SINGLE HELICAL
            CAPACITY:                          151 TON
            STROKE:                            31.75mm (1 1/4")
            OPENING:                           BED PLATE TO RAM STROKE
                                               298mm (11 3/4")
            RAM ADJUSTMENT:                    76mm (3")
            BED AREA:                          736mm (29") x 610mm (24")
            WIDTH BETWEEN SLIDES:              889mm (35")
            STROKES PER MINUTE:                0-100
          
          CALOT BLANKING PRESS 2:
            MANUFACTURER:                      RHODES (U.K.) LTD.
            TYPE:                              DOUBLE SIDED, SINGLE HELICAL
            CAPACITY:                          200 TON
            STROKE:                            31.75mm (1 1/4")
            OPENING:                           BED PLATE TO RAM STROKE
                                               298mm (11 3/4")
            RAM ADJUSTMENT:                    76mm (3")
            BED AREA:                          736mm (29") x 610mm (24")
            WIDTH BETWEEN SLIDES:              889mm (35")
            STROKES PER MINUTE:                0-100
          
           CALOT CLEANING, DRYING AND LUBRICATION UNITS
          
           FILTER BAG HOUSE
          
           COIL UPENDER:
            COIL WEIGHT:                       1500 KG. 
          
          NEWALL CHURCHILL MODEL C ROLL GRINDING MACHINE 
          
          IN ORDER TO MAINTAIN THE PROFILE ON THE ROLLS.
          COMPRISED OF THE FOLLOWING EQUIPMENT ITEMS:
          
          WHEEL LIFTING ATTACHMENT
          HYDRAULICS OIL FEED SYSTEM
          CENTER GRINDER
          ELECTRICAL CONTROL PANEL AND ASSEMBLY
          2 HEADSTOCKS
          TAILSTOCK
          ROLL BALANCE SUPPORTS x 2
          GRINDING WHEEL AND ASSEMBLY
          1.5 TON ELECTRICAL HOIST FOR THE ABOVE GRINDER
          MINUS AND PLUS CROWN GRINDING FEATURED 
          
          NEWALL CHURCHILL ROLL GRINDER: 
          YEAR OF MANUFACTURE:               1982
          MODEL / SERIAL NO.:                82 C / 20" x 72" 001
          1.5 TON ELECTRICAL HOIST 
          ELECTRICAL CONTROL PANELS AND ASSEMBLY
          
          CUT-TO-LENGTH LINE:
          
          RE-ROLLED ZINC/ALUMINUM STRIP IS UNCOILED AND CROPPED INTO PRE-DETERMINED
          
          LENGTHS, THE FOLLOWING EQUIPMENT IS USED FOR THIS PURPOSE:
          
           FEED COIL MANDREL
           STRIP EDGE SLITTER
           INLET GUIDE ROLLER 
           NIP ROLLER DRIVE ASSEMBLY
           HUMP TABLE
           SHEAR ASSEMBLY / EXIT FEED ROLLER TABLE
           ELECTRICAL CONTROL CABINET
          
          NARROW CUT-TO-LENGTH LINE:
            STRIP WIDTH:                       268mm (10.56") MAXIMUM
            STRIP THICKNESS:                   13mm (0.51mm)
            PASS SPEED:                        26m/Min. (85 FPM)
          
          LOTS OF SPARE PARTS OF EQUIPMENT, INCLUDING THREE SETS OF ROLLS WITH CHOCKS,
          
          BEARINGS, SLUG BLANKING TOOLS, HYDRAULIC/PNEUMATIC VALVES AND COMPONENTS,
          
          GEARS, GASKETS, SEALS, CORES, AND OTHERS RELEVANT EQUIPMENT, ETC.
          
          Hazelett Casting & Hot/Cold Rolling Line Actual Production Capacity:
          
          Daily; 1 shift (8 hours)
          Width:.......... 305mm
          Thickness:....... 19mm
          Speed:.......... 4.3mt/min.
          
          For Aluminum strip casting: Al gravity: 2.7gr/cm3
          Weight/min = 30.5cm x 1.9 cm x 430cm/min x 2.7gr/cm3 = 67.2 kg/min.
          W one hour = 60min x 67.2 kg/min = 4.032kg/h.
          W one day = 8h x 4.032 kg/h = 32.2 tons. (One shift, 8 hours/day)
          W annual = 300 days x 32.2 tonnes/day = 9677 tons. (One shift, 8 hours/day)
          W annual = 2 shifts x 9677 tons = 19.354 tons/year (For two shifts)
          
          For Zinc  strip casting: Zn gravity: 7.14 gr/cm3
          W daily = 85 tons/day (One shift, 8 hours/day)
          W yearly = 25.500 tons/year (One shift, 8 hours/day, 300 days/year)
          W yearly = 51.000 tons/year (For two shifts)
          
               **PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE**
          
          **ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**
          
          
          

Machinery International Corp
20 Commerce Dr North Branford CT 06471-1250
Tel: 203-484-0400 Fax: 203-484-4499
Email (Request Quote): sales@machyintl.com
Web: www.machyintl.com



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