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Home   >   Machinery International Corp   >   October 18 2017


0C3865 COMPLETE PLANTS
AVAILABLE FOR IMMEDIATE PURCHASE ALUMINUM/BRASS ROD MILL OPERATION (11708) Ref: 11708

AVAILABLE FOR IMMEDIATE PURCHASE ALUMINUM/BRASS ROD MILL OPERATION (11708)
           
           

          
          MACHINE # 11708
          
                                   COMPLETE PLANT LIQUIDATION
          
                    **TO BE SOLD AS ENTIRE PLANT OR AS INDIVIDUAL MACHINES**
          
          MACHINERY INTERNATIONAL CORP has available for sale the following brass rod
          
          manufacturing plant. Plant can also be used for extrusion of Aluminum
          
          Products.
          
          
          The total plant available is sufficient to construct a rod plant capable of
          
          producing 10,000 tons per annum of solid brass rounds, hexagons, octagons
          
          and shaped  extrusions within the size range 3.18 mm Dia. to 62 mm Dia.
          
          The detail of the total plant available is as follows:
          
          1) CONTINUOUS CASTER (10766)
          
            Make:                      Technica Guss
            Year:                      1974
            Type:                      250 DR 111 SNE
            Serial No:                 R73.08.200
            No of stands:              3 (independent)
            Strand Dia:                2 x 8" - 1 x 10"
            Holding Furnace Capacity:  Usage ~ 6200 kg
                  HEEL  ~ 2000 kg
          Electrical Specification:
          
            415 V 3 Phase - Two Inductor Coils (two spare coils)
          
            Holding Furnace:                     300 KW    400 A
            3 Flying Saws - Each:                 22 KW     93 A total
            3 Drives - Each:            11 KW     54 A total
            1 Hydraulic tilt Unit:     7.5 KW     15 A
            3 Fans:                  5.5 - 1.5 - 2.2 KW     20 A total
            Total Connected Load:                580 A
          
            One Holding Furnace (3 Strands)
          
            Including:
                One spare Body (bare)
                One spare Inductor (ready)
                Two spare Coils
                Three spare Front Plates (including Coolers)
                One spare W-Channel Mould
                One Withdrawal Unit (3 Strands)
          
            Including:
              One spare Gear Box (ready
              Two spare Hydraulic Drives (ready)
              Three Flying Saws
          
            Including:
            One spare Unit (ready)
            Three Billet Runways
            Three Billet stillages
          
          2) CASTHOUSE EQUIPMENT
          
          One (1) Ajax Channel furnaces, 600kW, 5t capacity, 2.5t heel. Melt rate 2 tons
          
          per hour. Comes complete with spare body mounted ready to go on a wheelable
          
          transfer frame as well as having two spare inductors (7387)
          
          One (1) Ajax Channel furnaces, 300 kW, 3 ton capacity, 1 ton heel. Melt rate
          
          600kg/hr. Complete with spare body mounted with inductor ready to go.  Also
          
          has two other spare inductors
          
          Two (2) vibratory feeders for loading furnaces complete with hydraulically
          
          actuated infeed tipping buckets
          
          Two (2) x 3 strand static casting pits with moulds for 150mm Dia. and 200mm
          
          dia.
          
          One (1) 5t Monorail crane for unloading the casting pits
          
          One (1) vibratory dross sieve
          
          One (1)  ingot casting conveyor
          
          One (1) only Noble and Lund Billet saw - 15Hp 30" blade Maximum 9" capacity,
          
          3m table
          
          3) EXTRUSION EQUIPMENT (7378)
          
            Billet heater
            Make:                      Maker unknown but utilizes all North
          
                                       American burner equipment. All gas
          
                                       train equipment fitted during recent
          
                                       refurbishment
            Year:                      Manufactured in 1973 and had a major
          
                                       refurbishment in 1987.
            Type:                      Natural Gas Fired Reverberator Furnace
            Current Operating Rate:    1.64 tons/hr. (150 mm Dia. Billet)
            Electrical Specification:  415 Volt 3 Phase 50 Hz
          
          
            Extrusion Press
            Maker:                     Lombard
            Type:                      4 column, Gatelock type Rod Press
            Year:                      1958 and refurbished in 1997 with new
          
                                       PLC, controls and video monitoring
            Rating:                       
              Extrusion                1800 US tons @ 3000psi
              Closing                   134 US tons @ 3000 psi
              Return                     80 US tons @ 3000 psi
              Container Seal             80 US tons @ 3000 psi
              Container Open            134 US tons @ 3000 psi
              Butt Shear                 67 US tons @ 3000 psi
            Extrusion speed            1.5 to 38mm/sec     
            Billet Size :              Currently configured for 150mm and
          
                                       203mm billet. Maximum size available
          
                                       is 203mm.
            Billet Length (maximum):   584mm
            Hydraulics:                Oilgear
                                       3 main pumps Variable Delivery Oilgear
          
                                       DV 150. 3 x 200 HP main drive motors.
            Electrical Connection:     415 V 3 Phase 50 Hz
            Container Heating          30kW
            Die Stack:                 305mm dia x 213 thick
            Electrical Control         Omron PLC with PC graphics screen
          
                  and press monitor
            Major Tools:               3 x Containers and 3 x stems for
          
                                       150mm billets.
                                       1 x Container and 2 x stems for
          
                                       203mm dia billet.
          
          Please note that this press is suitable for extrusion of both aluminum and
          
          brass.
          
            Runout Equipment
            Comprising:
              Initial Table
              Single Coiler
              Runout Table
              Cross transfer table
              Saw feed conveyor
              Cold product cut to length saw
              Coil conveyor
              Coil final quench tank
              Back end testing device for coil (Nick and Break)
              Coil removal capstan
            Runout Table:              Effective length 30m
                                       Width 400mm
                                       Cast Iron cooling plates
            Cooling Table:             Effective length 30m
                                       Width of Cooling table 2700mm
            Saw Charge Table:          Length 25m
                                       Width 400mm
            Cutting saw :              Donaldson Saw
                                       Range 150mm h x 75mm w (approx.)
                                       Motor 10 HP
            Saw Gauge Table:           Length 6300mm
                                       Width 400mm
                                       Cutting length range 1600mm- 6300mm
                Coiler:                Single unit
                                       Drum Size 905mm OD x 618mm ID
                                       Depth 250mm
                                       Drive 1x_.kW MicroDrive variable
                                       speed AC motor drive
                                       Coiler to suit Wire 3.6mm - 20mm dia
                                       Flat to 25.4mm x 3.2mm 
          
          Complete with coil off-take conveyor, final water quench unit and nick and
          
          break back end test unit
          
            Electrical Connection:     415V 3 Phase 50 Hz
          
            Ancillary Press Equipment
          
            Comprising :               Electric Die Oven - ___kW
                  1 t electric jib hoist for
                  tool loading
                  Die grit blasting machine
                  Pedestal drill
                  Tool assembly tables
                  Tool racks
          
          4) ROD PICKLE (7379)
          
            4 x 600mm wide x 8m long x 750mm deep pickle tanks. Two units stainless
          
            steel, one (1) mild steel and one unit lead and brick lined.  One (1)
          
            1.5t overhead travelling crane to service pickle area.
          
          5) ROD DRAWING EQUIPMENT
              Brookes single chain rod drawbench complete integral push pointer (7380)
                Draw load              25t
                Bed length             13m
                Speeds                 3 speeds electrically switchable.
                Pointer load           t, 10 HP motor
                Motor power            100 HP
                Size range             11.11mm to 57.15mm
          
              Bigwood single chain rod and forming drawbench (7381)
                Draw load              - 20t
                Bed length             9 m 
                Speeds                 3 (by gearbox selector)
                Motor power            35 HP
                Size range             14.58mm to 62mm
                Features               Has backbench and fittings for use
                  of single mandrel rod
          
              Schumag combined drawbench (7382)
                Size 0
                Comprising:
                Pre-straightener
                Drawbench - Speed 30m/min.
                Two plane straightener with coiler attachment
                Shear
                Runout
                Overhead coil hoist for coil removal
          
              Preparation Equipment
                One (1) bar miller
                One (1) machine pointer - maximum 2" capacity
                One (1) Roll pointer 1/16" to " for Schumag
                One (1) Welder for Schumag
                One (1) Micro Products welder for Schumag
                One (1) small machine pointer
                One (1) large machine pointer
                One (1) Back End Testing station featuring feed racks and Nick
                and Break tester and cutoff saw.
          
          6) ROD FINISHING EQUIPMENT
              Straightening and Cutting
                One (1) Bigwood reeler Model number RMT complete with infeed table and
          
                in line radial Arm cutoff saw, outfeed conveyor and box conveyor.
          
                Capable of 101.6 dia rod. (7384)
          
                One Keiserling and Albrecht reeler (2 work rolls and 5 back up rolls)
          
                with closeable inlet table, kined exit table and suitable for up to
          
                50mm rod.(7385)
          
          
                One (1) Bigwood Model RS 2 8 roll single plane straightener rated to
          
                1.375" Sq Steel. Complete with infeed  table, outfeed rack, roller
          
                conveyor to in-line cutoff saw (7386)
          
                One (1) only 20ton stretcher with integrated inspection table and in
          
                line cutoff saw and packing conveyor.
          
          
          7) TOOLING
              Approximately 1000 Extrusion dies, 50 Extrusion die holders, 400 Extrusion
          
              support tools and an array of drawing and forming dies for finishing of
          
              standard rounds, hexagons, squares, & octagons in ranges 3.96mm to 62mm.
          
          8) CORECO SWARF DRYER (7408)
              Manufacturer:            College Research Corp of
                                       Butler, Wisconsin
              Year of Installation:    1977
              Model No.:               1231
              Afterburner Model No.:   5003
              Dryer Rated Capacity:    2000 Lbs./Hr.
          
              Dryer Specifications:
                Size:                  1830mm W x 2590mm H x 5030mm L
                Weight:                5000 Kg
                Fuel:                  Natural Gas
                Elec Demand:           4.6 kW
                Zones:                 Two (2)
          
              Afterburner Specifications:
                Size:                  1500mm Dia. x 2640mm H
                Weight:                8000 Lbs.
                Fuel:                  Natural Gas
                Fuel Demand:           2,700,000 BTU/Hr. (maximum)
                Capacity:              141 Cubic m/Min.
                Retention Time:        0.5 sec @ maximum flow
          
          ..........................For Further Information  
          ..................................Contact  
          ............................. Steve McMillan
          ............................steve@machyintl.com
          
          **PLEASE NOTE - CARE IS TAKEN TO GIVE ACCURATE AND RELIABLE DESCRIPTIONS,
            BUT THESE ARE NOT GUARANTEED, AND PROSPECTIVE PURCHASERS ARE ADVISED TO
            CHECK ANY VITAL DETAILS***
          
          **PRICE QUOTE AS IS WHERE IS SUBJECT TO PRIOR SALE**
          
          * *ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**
          
          
          

Machinery International Corp
20 Commerce Dr North Branford CT 06471-1250
Tel: 203-484-0400 Fax: 203-484-4499
Email (Request Quote): sales@machyintl.com
Web: www.machyintl.com



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